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Production Enhancement

Optimizing Manufacturing Operations

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About Production Enhancement

In Any Manufacturing Industry, numbers of machines & processes involves & it is very necessary to control each process wise production and machine efficiency. This solution is mainly divided in three sections :

Routing & WIP

Shop Floor Data Collection

Subcontractor Portal

Routing & WIP

The Routing and Work-in-progress module records the status of the production processes and keeps track of quantity completed and rejected; WIP and finished goods costs; as well as resource utilization.

Overview of Features

  • Maintain Factory Patterns by defining the working and non-working days for the production shifts.
  • Maintain Resource Downtime for Machines and Labour.
  • Maintain Work Centers and define absorption costing method for production fixed costs
  • Maintain Machine groups and machines and define the standard machine costs.
  • Maintain Skill Groups and Labor and define the standard labour costs.
  • Maintain internal and subcontracted production processes and define the standard hours that is required to complete the process.
  • Define default and alternative routes for each finished goods
  • Allow user to load alternative route to the production order
  • Allow user to update quantity completed, rejected and scrapped for each production process.
  • Allow user to keep track of subcontracted production process.
  • Allow user to keep track of operation time for each production process.
  • Allow user to keep track of tools used for each production process.
  • In addition to material costs, allow fixed and variable costs to be absorbed into finished goods

Shop Floor Data Collection

The Shop Floor Data Collection module automates the collection of Work-in-progress data from the production shop floor. The screens are designed with user-friendly interface, large fonts and with minimal key strokes.

Overview of Features

  • Integrates with Routing & Work-in-progress module.
  • Clock-in and Clock-out options are used to scan the start and end of a specific production process. The production number, date, time, machine ID and labour ID will be captured.
  • Automates the data collection of WIP data with the help of bar-code devices.
  • A Data Collection Confirmation screen allows the production supervisor to view and confirm the posting of the WIP data.

Subcontractor Portal

This Portal empowers subcontractors with access to relevant up-to-the-minute data on any web-based browser on the mobile, tablet, iphone, or laptop.

You can enable them to access their account information, view Subcontracting Purchase order for the process/service, Returnable Delivery Challan, customizable reports like Delivery Challan Report, and Return Status Reports.

The system makes sure that the subcontractor can only see their own data in ERP, making it a secure self-service portal. They can fill in their address, shipping & billing information, contact numbers, email-ids and update it. Plus, it’s all configurable; you can decide what fields of information you want to expose to subcontractors and which ones you want to put in a read-only status.
The Sub-contractors can see the Delivery Challans received from the business for processing work, select the line from the Delivery Challan, and generate the Return when they are ready to ship the goods after processing, to the business.

You can easily strengthen vendor relationships by extending data to them in real-time, while you save time, money, and effort.

ASP tracks the performance of the company by measuring actuals versus budgets by generating a report that compares for each Geography by each Product Category.

Integration Benefits

Interactive User Design

The portal furnishes a visual web browsing experience across all mobile devices, including Android, iPhone and Windows.

Pre-built Dashboards

The Sub-contractor Portal provides dashboard access where the Sub-contractors can see Delivery Challan, and Returnable Challan under open, closed, and cancelled documents.

Customizable Reports

The Portal has Delivery Challan Reports and Return Status Reports. The former shows item-wise delivery challan details while the latter shows item-wise return document details. Both of these types of reports are customizable.

Returnable Challan Entry

The subcontractor can see his open Delivery Challans and view details like Delivery Challan No., Delivery Challan Date, Output Item to be produced, Production Order No., Issue for Production No., and Start & End Serial No.

Real-Time Integration

Subcontractors see real-time data pulled from the ERP system. This enables them to see the latest information on Subcontracting purchase orders, Returnable Delivery Challans, and more.

Self- Service Anytime

Subcontractors can simply view and update their user details such as address, shipping & billing information, contact numbers, and email-ids.

Business Benefits

Manpower Planning

This add-on helps in planning for man power on a daily basis on every machine making the work of the manager easier

Machine Management

Helps in management and downtime of all the machines ruling out any breakage or downtime resulting in better functioning

Real Time Insight

Provides real- time Insights between the planned production and actual production making the whole manufacturing process come alive

Machine Planning

Gives all the detailed Information about costs of every machine so it enables the labourers to keep the track of the data and act accordingly

Product-Managment-Mock-2
Product-Managment-Mock-1

Numbers Speak For Themselves!

1 +
Customers
1 +
Countries supported
1 +
Reports
1 +
Add-ons Developed

Hear From Our Satisfied Clients​

We were referred to Synobiz by one of our contacts. As soon as we connected Synobiz, we felt instantly in good hands, it all sounded professional and SAP product experts. We liked how every task is clearly identified and estimated by Synobiz. The process is very easy to follow, no waste of time, again very professional and reliable.

SAP B1 Analytics

Ukraine

We have got satisfactory results while working with Synobiz in the Re-Implementation of Dynamics NAV because of their dedication and implementation approach that they had followed.


Bottle Manufacturer

IT Manager

It was great experience working with Synobiz team. They know their job well and help on each step where we need consultancy. Their development team is also super-efficient. They are committed to their words and do their job on time.

Textile Company

India

Synobiz worked with me every step of the way and helped with any kind of migration help or configuration help that were needed for my project. I will most certainly be taking their SAP support services till we use SAP Business One.

SAP B1 Trading Implementation

USA

Working with the Synobiz team is super easy. Their understanding of any requirements are excellent. Price is super reasonable for the projects we had. Never regret, if you need a reference, feel free to contact me. I am willing to vouch for his skills and services.

SAP B1 Add-On Development

Singapore

With our E-Commerce portal development and integration strategy enabled by Microsoft Dynamics 365 Business Central, we have increased sales, revenue, and market share.


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